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How to Build an Incinerator

A correctly designed incinerator should ensure adequate destruction of waste, coupled with minimised harmful emissions. Most incinerators built and operated in the UK will need some form of incinerator abatement (system that cleans exhaust gases).

People have mixed feelings about incinerators, but the fact is that we are drowning in plastic waste, and incineration is one of the only options avaiable to deal with pervasive plastic problems such ocean plastic.

Design Variables

In order to ensure these two key aims are met the following variable should be considered:

Temperature

The operating temperature is probably the most important factor. In order to initiate the destruction waste the threshold temperature must be reached, this varies dependent on the type of waste to be incinerated.

Residence Time

The material must remain long enough in the combustion chamber to reach desired Destruction and Removal Efficiency (DRE). There is a balance to be made here between throughput volume, and achieving DRE.

Turbulence

Pumps, Blowers and Baffles can create turbulence in the combustion chamber. This accelerates the combustion process, and can result in DRE being achieved in a shorter time scale.

Pressure

Dependent on the pressures reached during operation, varying type of seal will be required to prevent leaks.

Air Supply

Sufficient air must be supplied so as to create complete combustions. Air / Oxygen should be supplied in excess of stoichiometric values, typically ranging fro 110% to 200%.

Construction materials

It is important to select materials that will resist the chemical and thermal environment of the incinerator. This can be a tricky process, as high temperatures, often coupled with presence of hazardous substances can make many materials unsuitable. 

Auxiliaries

Auxiliary system can include feed systems, afterburners, ash removal.

Combustion Chambers

There are 4 main types of incinerator: Liquid Injection, Rotary Kiln, Fixed Hearth and Fluidized Bed.

Diagram of Incinerator (Fixed Hearth)

incinerator diagramIn a typical incinerator supplementary heat and or fuel is added, to the waste being burnt. This is required to meet the high temperature requirements, particularly in waste with low calorific content or high moisture contents.

  In puts are waste, air and fuel. Outputs are exhaust gases and ash.

Air flow is control to give the ideal balance, for proposed wastes. Waste is burned in the primary chamber at 50% to 80% of the stoichiometric air requirements. This starved air condition causes volatile wastes to be vaporised by the endothermic heat provided in the oxidation of the fixed carbon fraction. Lack of turbulence and low combustion reaction rate, results in minimised particulate entrainment and carryover.

The smoke and pyrolytic products consist mainly of hydrocarbons such as methane and ethane. Which are passed in to secondary chamber, where extra air is added causing spontaneous combustion, or in some case combustion is encourage with addition of extra fuel.

Fixed hearth incinerators typically have a lower capital cots than other types of incinerators, and particulate emissions are quite low owing to lack of turbulence in primary chamber.

The emissions will be required to be abated which we will discuss on the incinerator abatement page.

 

Further Reading on this Subject

Incinerator Abatement

Rules for Small Incinerators in UK

Incineration of Waste in the UK